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Drying, Pre-calcination

Drying, Pre-calcination

A rotary kiln is a cylindrical, inclined, and rotating device used for a variety of processes, including heating, calcination, drying, and more. It’s essentially a large, industrial-scale furnace with a rotating drum. The rotation is usually slow and continuous, allowing materials to be processed evenly as they move through the kiln.

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What is Rotary Kiln?

Rotary Kiln for drying lithium hydroixde, coating process for cathode active material

A rotary kiln is a cylindrical, inclined, and rotating device used for a variety of processes, including heating, calcination, drying, and more. It’s essentially a large, industrial-scale furnace with a rotating drum. The rotation is usually slow and continuous, allowing materials to be processed evenly as they move through the kiln. In battery material production, a rotary kiln is often utilized for the drying lithium hydroxide and coating for cathode active materials. Rotary kilns can essentially be designed in two different types: a batch type and a continuous type. In our experience, the majority of customers producing battery materials prefer the continuous type to take advantage of the throughput (kg/h) for mass production.

Special features of rotary kiln for lithiums, precursors and cathode active materials

  • Seal material
    Considering the recent production process for any precursors or most cathode active materials, the drying process is one of the most crucial steps in the entire production line.
    One of the critical aspects of rotary kilns for battery materials applications is gas tightness and tube material. Gas tightness is crucial because, in some cases, rotary kilns are utilized for coating cathode active materials using a special gas atmosphere. In such instances, gas leakages and oxygen concentration must be minimized. Our rotary kiln features a special seal structure designed to secure the gas atmosphere and minimize gas leakage, achieved by using a special carbon material for the seals.
  • Tube material
    Regarding the tube material, we offer several options based on the customer’s request. One major concern we address is lithium corrosion, which typically results from a chemical reaction between chromium in the tube material and lithium in the battery material. We mitigate this issue by employing a special pure nickel tube that has undergone rigorous testing by major global players in the battery materials industry.

Contact

DJK Europe GmbH
Mergenthalerallee 79-81
65760 Eschborn, Germany
Phone: +49 6196 77614-15